Iyalia Engineering Solutions India Private Limited

Founded in 2010, Iyalia Engineering Solutions India Pvt. Ltd. has been at the forefront of Special Purpose Machine (SPM) manufacturing, delivering high-precision machine tool systems for automotive, aerospace, defence, consumer durables, pump, steel plants, and capital goods industries.

With more than a decade of expertise, we have transformed the way small and medium-scale industries manufacture components by designing bespoke, economical, and automated machine solutions that ensure higher output, reduced manpower, and near-zero rejections.

• Design & Development – From concept to commissioning, tailored to your production needs.

• Manufacturing – Precision-built SPMs for drilling, tapping, milling, boring, turning, facing, chamfering, and more.

• Automation – Robotic handling, hydraulic clamping, servo-controlled systems, CNC/VMC integration.

• Training & Support – End-to-end operator training and lifetime service assistance.

We provide custom-built Special Purpose Machines trusted by industries worldwide:

• U-Drilling Machines – High-speed pre-drilling solutions for rods, forgings, and castings.

• Multi-Spindle Drilling & Tapping Machines – Increase productivity with simultaneous operations.

• Keyway Milling Machines – Servo-controlled accuracy for shafts up to 50 mm diameter.

• High-Speed Tapping Machines – Through-hole and blind-hole tapping at 1200 parts/hour with tool life monitoring.

• Banjo Bolt SPM Machines – End-to-end automation for precision automotive components.

• Customized CNC & VMC Machines – Designed to suit unique production challenges.

• Robotic Material Handling Systems – Seamless integration for automated loading/unloading.

• Steel Plant Solutions – Heavy-duty bar handling machines up to Dia 220 mm and 8 meters length.

From handling the smallest Golden Screw used in earrings (less than 1 gram) to large steel bars of 8 meters, Iyalia Engineering has proven expertise across scales.

• Automotive & Auto Components

• Aerospace & Defence

• Pump & Steel Plants

• Railways & Medical Equipment

• Consumer Durables & Capital Goods

• Jewellery Manufacturing

Our export-ready machines are already in use across India and are gaining strong demand in the USA, UK, Canada, Singapore, Malaysia, UAE, and Australia.

• Tailor-Made Solutions – Every SPM is designed for your exact production challenge.

• High Productivity – Cycle times as fast as 1 second per mm depth for drilling.

• Reduced Workforce Dependency – Automation minimizes labor costs.

• Zero Rejection Assurance – Sensor-driven inspection and error-proofing built-in.

• Global Standards – Documentation, shipping, and installation support worldwide.

Looking for a special purpose machine manufacturer in India who can deliver world-class SPMs tailored to your needs?

👉 Explore our solutions at:
🌐 www.iyalia.com
🌐 www.italiaautomations.com
🌐 www.italiaautomations.in

📩 Contact us today to discuss your requirements and request a quote.

Manufacturers around the world are under constant pressure to improve efficiency, reduce production times, and minimize operational costs. One major bottleneck in CNC machining is the time-intensive process of drilling solid materials. The TwinDrill Pro 50 is a purpose-built machine that handles this task with precision and speed—transforming the way industries approach pre-drilling.

Designed as a U-drilling machine, the TwinDrill Pro 50 efficiently processes solid rods ahead of the CNC machining cycle. This drastically cuts down the time CNC systems require, making the entire production workflow more agile and cost-effective.

• Steel (various grades)

• Stainless Steel

• Hardened and high-tensile alloys

• Round solid bars

• Shafts used in automotive, heavy machinery, and industrial assemblies

• Powertrain component production

• Auto parts manufacturing

• Earth-moving machinery

• Heavy-duty fabrication industries

• Dual-Spindle Configuration: Allows parallel drilling operations for increased output.

• Servo-Based Feed Control: Offers precision and smooth motion for consistent depth and accuracy.

• Cycle Time Efficiency: Delivers 50mm diameter and 110mm deep holes in under 90 seconds.

• Through-Tool Coolant: Keeps tools cooler for longer lifespan and superior finish quality.

• Low-Touch Operation: Operator involvement is reduced to occasional visual inspections.

• Labor Cost Savings: Automation reduces the need for manual operation.

• Enhanced CNC Efficiency: By handling the bulk of material removal, it extends CNC tool life.

• End-to-End Automation: Supports high-volume production lines with minimal intervention.

• Longer Tool Durability: Coolant-fed tools last longer and require fewer replacements.

• Boosts Production Rate: Can serve multiple CNCs at once for uninterrupted throughput.

• High Accuracy and Zero Waste: Delivers consistent results, drastically reducing part rejection.

• Return on Investment: Helps recoup costs through accelerated productivity and reduced downtime.

An industrial client was previously drilling solid metal on their CNCs, experiencing delays and tool wear. Our team recommended the TwinDrill Pro 50. The result? A dramatic improvement—from taking 180 seconds per part to drilling two units in under 90 seconds. Their production pace doubled, with noticeable gains in machine uptime and product consistency.

Whether you're in North America, Asia, the Middle East, or Europe, the TwinDrill Pro 50 is engineered to integrate seamlessly with your existing production infrastructure. Its robust and scalable design suits diverse international manufacturing operations, regardless of size or specialization.

• CNC Pre-Drilling Machine

• High-Speed U Drilling

• Servo Drilling SPM

• Industrial Drilling Automation

• Precision Drilling Equipment

Drill Large-Diameter Bores Faster and Prolong Your CNC Lathe’s Service Life

Inefficient drilling of large-diameter holes drains time and resources. The Iyalia TwinDrill Pro 50 solves this by completing 50mm bores in one pass for two parts—quadrupling output and cutting operational costs.

Relying solely on a CNC lathe to drill large-diameter bores can create bottlenecks in any production process. Many manufacturers begin with a small 25mm bore and gradually enlarge it to 40mm or beyond, consuming excessive machine hours and accelerating lathe wear.

The Iyalia TwinDrill Pro 50 offers a purpose-built solution. Equipped with dual spindles, it drills two parts simultaneously, each with a 50mm bore in a single pass. This capability dramatically reduces cycle times, allowing you to handle high-volume orders more efficiently.

By offloading heavy drilling tasks from your CNC lathe, you also extend its lifespan for more crucial finishing operations. The result is faster turnaround, minimized maintenance expenses, and a robust return on investment.

Whether you’re looking to optimize production, reduce labor, or simply stay ahead of the competition, the Iyalia TwinDrill Pro 50 delivers on all fronts. Step into the future of large-diameter drilling and watch your productivity soar—without overworking your existing CNC lathe assets.

YouTube Video Link:- https://youtu.be/-0Ysm4ioJa4?si=Yx4pTh4e7xAt29-S

1. Dual-Spindle Operation: Two spindles with individual motors ensure simultaneous processing of two components.
2. High-Speed Drilling: Achieves a drilling depth of 110 mm in just 80 seconds for two components (40 seconds/part).
3. Customizable Design: Specifically engineered to handle parts with a diameter of 76 mm and a pre-drilling requirement of 50 mm.
4. Sturdy Build: Built for continuous operation, offering high durability and minimal maintenance.
5. Precision Control: Ensures accurate drilling depth and diameter consistency for mass production.
6. User-Friendly Interface: Easy-to-operate controls for seamless integration into existing workflows.

1. Reduced Cycle Time: Speeds up the drilling process compared to CNC lathes and regular drilling machines.
2. Cost Efficiency: Lowers operational costs by minimizing manpower and machine engagement time.
3. Increased Productivity: Processes two components simultaneously, doubling throughput.
4. Quick ROI: The machine pays for itself quickly through savings in time and labor.
5. Enhanced Versatility: Ideal for pre-drilling operations across various industries requiring precise and deep U drilling.

The Dual-Spindle U-Drilling Machine is a revolutionary solution for high-volume pre-drilling operations. Designed to address the inefficiencies of traditional CNC lathes and standard drilling machines, this machine brings unparalleled speed and precision to your manufacturing floor.

Engineered with two independent spindles, each powered by its own motor, the machine efficiently handles components with a diameter of 76 mm, performing U drilling of 50 mm in one go. With a cycle time of just 80 seconds for two components (40 seconds per part), it drastically reduces production delays while maintaining accuracy.

Built for robustness and ease of use, the machine seamlessly integrates into existing production lines, offering a user-friendly interface and requiring minimal training. Whether you are in the automotive, aerospace, or heavy machinery sector, this machine is a game-changer for pre-drilling operations, delivering superior results with reduced manpower.

1. Enhanced Productivity Compared to any other machine, our Iyalia Pre-drilling machine drills four components simultaneously, significantly increasing Productivity and providing faster delivery for the next operation.
2. Efficient Use of Space of the Machine, Compared to any other machine, our Iyalia Pre-drilling machine is designed to fit in compact floor space, making it ideal for facilities and utilising the space saved for other activities.
3. Reduced labour costs compared to any other machine: Our Iyalia pre-drilling machine can be operated with a single workforce to handle the operations, reducing the workforce cost by three additional manpower.
4. Time and Energy Savings Compared to any other machine, our Iyalia Pre-drilling machine's ability to process multiple components simultaneously saves considerable time and energy, streamlining the manufacturing process.
5. Customer Satisfaction Compared to any other machine, our Iyalia pre-drilling machine enhances Productivity and efficiency. It ensures that components are supplied on time, increasing customer satisfaction and delight.
6. Increased profitability compared to any other machine, our Iyalia pre-drilling machine, and the savings in labour, time, and space translate into increased profitability, allowing companies to reinvest in their business and improve their bottom line.
7. Stress-Free Operations Compared to any other machine, our Iyalia Pre-drilling machine is trusted. Reliability and Efficiency manufacturers can enjoy a tension-free life, knowing that their pre-drilling operations are reliable and efficient.

It is a big challenge to drill a hole in a solid rod, and that too in a lathe, Drilling or any CNC machine.

The most significant challenge is pre-drilling in any metal, whether soft or hard. This process consumes a lot of time and money and requires engaging a skilled or semi-skilled workforce.

Our Iyalia Pre-Drilling machine has cracked that challenge. It has four spindles that work simultaneously, a fourfold productivity improvement, and a lot of time and money savings.

Key Benefits of Iyalia Pre-Drilling Machine

1. Enhanced Productivity Compared to any other machine, our Iyalia Pre-drilling machine drills four components simultaneously, significantly increasing Productivity and providing faster delivery for the next operation.
2. Efficient Use of Space of the Machine, Compared to any other machine, our Iyalia Pre-drilling machine is designed to fit in compact floor space, making it ideal for facilities and utilising the space saved for other activities.
3. Reduced labour costs compared to any other machine: Our Iyalia pre-drilling machine can be operated with a single workforce to handle the operations, reducing the workforce cost by three additional manpower.
4. Time and Energy Savings Compared to any other machine, our Iyalia Pre-drilling machine's ability to process multiple components simultaneously saves considerable time and energy, streamlining the manufacturing process.
5. Customer Satisfaction Compared to any other machine, our Iyalia pre-drilling machine enhances Productivity and efficiency. It ensures that components are supplied on time, increasing customer satisfaction and delight.
6. Increased profitability compared to any other machine, our Iyalia pre-drilling machine, and the savings in labour, time, and space translate into increased profitability, allowing companies to reinvest in their business and improve their bottom line.
7. Stress-Free Operations Compared to any other machine, our Iyalia Pre-drilling machine is trusted. Reliability and Efficiency manufacturers can enjoy a tension-free life, knowing that their pre-drilling operations are reliable and efficient.

• Heat Sinks
• Light covers
• Motor plates
• Flange parts High Speed Drilling and Tapping machine. Comparing old methods, Cycle time 30 to 35 parts / minute with no manpower monitoring the machine constantly. This machine runs complete Automatic, only we need to feed manual, rest Drilling and tapping done automatically. We are one of the leading SPM Machine Manufacturers in the world.

Explore Precision with IYALIA's Universal Joint Cross Servo Drilling Machine

Unlock new levels of precision and efficiency in manufacturing with the Universal Joint Cross Servo Drilling Machine, a revolutionary tool engineered for universal joint cross-manufacturers. This equipment, distinguished by its Servo Drive System, ensures adaptable speeds, reduced errors, and cost savings, marking it a leader in #PrecisionManufacturing and #DrillingTechnology.

Key Features:

• Servo Drive Precision: Tailor RPM and feed to suit various materials, significantly enhancing precision and reducing waste.
• Versatile Application: From steel to composites, adjust spindle speed and power for diverse materials, embodying the essence of #IndustrialInnovation.
• Unmatched Productivity: Designed for universal joint cross-manufacturing, it offers industrial-grade quality and reliability, promoting #HighProductivity.

Why does IYALIA stand out?

Choosing IYALIA means opting for quality, speed, and reliability. Our UJ Cross Drilling Machine outperforms competitors like the UJ Cross Multi Head Drilling Machine and the Servo U Drilling Machine, offering unparalleled benefits and redefining precision drilling.

FAQ: What is Universal Joint Drilling?

It's a high-precision process for machining universal joint crosses, and our machine is specially designed for this task using the latest Servo Technology for unmatched output quality.

Conclusion: Your Future Manufacturing Partner

The Universal Joint Cross Servo Drilling Machine is more than a tool; it's a key to future-proofing your production. Its advanced features and efficiency make it an investment that redefines industrial drilling, promising a new era of #ManufacturingExcellence.

With IYALIA's innovation, we step into the future of manufacturing, where precision and efficiency drive success.

Revolutionize Billet Chamfering with Full Automation

In the dynamic manufacturing world, the quest for efficiency, precision, and automation leads to significant machinery design and operation advancements. Our cutting-edge chamfering machine represents a leap forward in processing billets, combining full automation with flawless precision to enhance your production line.

Automated Chamfering for Optimal Efficiency

The process begins with our innovative Step feeder system, where billets are placed into a specially designed pit. This system is engineered to handle billets ranging from 20mm to 100mm, accommodating lengths at least 1.2 times their diameter to ensure smooth and proper movement. From the moment the billets are placed in the feeder, every step of the chamfering process is fully automated, eliminating manual intervention and significantly reducing the potential for human error.

Precision Chamfering Protects Dies and Ensures Quality

Chamfering, the process of beveling the edges of the billets, is crucial for several reasons. Not only does it prepare the billets for seamless entry into the die, but it also plays a vital role in protecting the die itself. By creating perfect chamfers on the corners of each billet, the risk of die damage is minimized, ensuring longevity and consistent performance of your tooling investment. Furthermore, precise chamfering is critical to maintaining the billets within weight tolerances, which directly influences the final product's quality and consistency.

Automated Weighing and Inspection Enhance Product Consistency

Following the chamfering operation, each billet undergoes an automated weighing and inspection process. This critical step ensures that only billets meeting strict specifications progress further in the production line. By integrating this inspection process within the chamfering machine, we streamline the workflow and enhance the overall quality control, ensuring that every billet is perfectly chamfered and within the desired weight range before proceeding to the next stage.

Benefits at a Glance

• Full Automation: Every step is automated from feeding to chamfering and weighing, reducing labour costs and minimizing errors.
• Versatility: Capable of handling a wide range of billet sizes and lengths, making it a flexible solution for various production needs.
• Die Protection: Precise chamfering extends the life of dies by reducing wear and tear, saving costs on replacements and maintenance.
• Quality Assurance: Automated inspection guarantees that each billet meets stringent quality standards, ensuring a consistent and reliable output.

Conclusion

Our fully automated chamfering machine is designed for modern manufacturing facilities that prioritize efficiency, precision, and quality. By integrating this machine into your production line, you benefit from reduced labour costs, minimized errors, and a smoother, more efficient workflow. Elevate your manufacturing capabilities and ensure the production of high-quality products with our advanced chamfering solution.

Elevate Manufacturing with the SPM Pre-Boring Machine

Meta Description: Transform your connecting rod production with our SPM Pre-Boring machine. Experience unmatched precision and efficiency.

Introduction

The SPM Pre-Boring machine is a pivotal innovation for businesses producing connecting rods in the competitive manufacturing landscape. It's engineered to address and overcome industry challenges, offering a leap in efficiency and quality.

Precision Engineering for Quality Assurance

Quality is non-negotiable in connecting rod manufacturing. The SPM Pre-Boring machine, equipped with dual spindles and four fixtures, ensures exceptional precision in every aspect of production, from bore centring to wall thickness. This elevates product quality and minimizes waste and rework, directly impacting your bottom line positively.

Redefining Efficiency

Time savings translate to cost savings and increased output. Our machine's design allows for simultaneous loading and machining, doubling production capacity. This means your operation continues seamlessly, without the downtime typically associated with loading and unloading, enhancing your production efficiency.

Maximizing Productivity

Idle time is a hidden drain on resources. The SPM Pre-Boring machine eliminates this through its innovative design, ensuring continuous operation and optimal use of production time. This approach to minimizing idle time is crucial for maximizing productivity and profitability.

Conclusion

Incorporating the SPM Pre-Boring machine into your production line is more than an upgrade—it's a strategic move towards sustained success. Its unparalleled precision, efficiency, and productivity address the core challenges in connecting rod manufacturing, setting your business apart in a competitive field.

Call to Action

Ready to revolutionize your manufacturing process? Contact us to learn how the SPM Pre-Boring machine can improve your production line. Embrace the future of manufacturing with a machine that promises to exceed your expectations in quality and efficiency.